Leaderboard

I think she is up to 21 or 22 now.

I never checked if the dc was working. When I put the 2 probles of the meter in the plug socket and put it on continuity it beeped indication of a short.

That old epoxy is always cracked and brittle so moving the wires can expose the copper wire and cause a "short". Maybe use a meter to confirm the windings are not shorted to each other. Have someone look at this wiring pic for you. It's an open generator with the wiring

I've received them shipped both ways. Full unit in a large box and partially disassembled to fit in a smaller box. Never shipped one of those but i have broken down large tools and shipped in a smaller box. I

No slack at all. the "epoxy" or whatever it is holds and isolates the winding wires. You can pick it out carefully and solder the wire back but be sure to cover it again. Something like liquid electrical tape should work.

I just use my fingers. Wind a bunch of wraps then pull on it so it tightens up the coil then pinch it tight again and repeat as many times as it takes. The factory new spring retainer is a piece of steel shaped like a C which keeps it tight in a package and makes then easy to install. You can make one out of a 1/8" sliver of 2 inch pipe. I think even PVC pipe would work. Wind the spring by hand, then let it uncoil into the C shaped retainer. That way it can easily be placed into the recoil housing. Then the retainer is removed while holding the spring down in the housing with your thumb. Let it uncoil slowly in the housing until it's tight

Sorry, I did post a pic of the pieces. You should have a 3 piece muffler now so the piece in the center is the spacer and they can be stacked as many as you want

There's one cap that has the face with the little holes and the rest are the spacers with bent tab holes at the bottom. You can stack as many as you want but you'll need to make a threaded rod piece for whatever length you stack them to retain it. You can typically find longer screws at the hardware store and just bend the end like the one that;s on there now. Pretty sure the thread size is #6

Tiny Tiger Generator Operating Instructions Models 5001-1 & 5001-2-1.pdf