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behoof

WH C-161

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Hello All, 

 

New here and wanted to say Hi from beautiful Yale, Mi.

 

I was wondering if anyone had any knowledge regarding the clutch <I think it's the clutch> on the WH C-161? 

 

Just got it yesterday and it runs and drives great and the mower deck seems to spin up just fine but as soon as it hits more than about 3 or 4 larges blades of grass the belt and deck slow right down to about nothing in rpm. As soon as clear from the grass and I re-engage it it spins up again but again the same process in the grass?

 

I've looked at what I think is the clutch and nothing obvious pops at me except that the pin I see that goes thru the end of the <what I think is the clutch hub> hub is too long for the opening by the bearing I see just inside it? I was thinking that perhaps I should either replace it with an original if available of redrill this one closer too the place it mounts? I'm just spit-balling here because it's new to me... 

 

I've included a couple of pics of my new <older> WH... post-549-0-57189000-1436805754_thumb.jpgpost-549-0-81081100-1436805862_thumb.jpgpost-549-0-37486200-1436805980_thumb.jpg

 

Thanks for taking a read of this,

 

behoof 

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That pin shouldn't be the problem. As said above, is the deck drive belt tight enough? I tighten up till I can just squeeze the bottom runs together. Between deck pulley and mule.

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I won't disagree with checking the Deck Drive Belt Tension, but also still check PTO Clutch pressure adjustment. 

 

Follow these instructions extracted from the Operator's Manual to adjust it and the Brake Pad pressure-

 

post-94-0-89073400-1436814676_thumb.gif

 

Hope this helps and welcome.

Regards

 

 

 

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Thank you all for your rapid replies!!

 

I'll go out and adjust the belt and see to the clutch adjustment after that...

 

Will post my results...

 

Thanks again,

behoof

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Just read your description and viewed your pic of the problem again and I believe I now understand where the issue is?, but I can also be mistaken.

Suspect you could have a problem with the PTO Bearing shaft. It's the short stubby shaft that carries the Quick Release Pin.

On that shaft, there is what you will call a 'Snap Ring' in UK it is also known as a Circlip.

That Snap Ring carries All the Pressure that the PTO Control Lever applies to the PTO Clutch and pressure Pad friction material.

This is the only example I have on mine that is similar to show the Snap Ring in place (on an older 72 model)-

 

post-94-0-81323700-1436870998_thumb.jpg

 

That Snap Ring sits in a shallow groove in the Shaft and wears out the square edges of the groove and so the ring slips out when pressure is applied !.  

If this is your issue, you will need to replace the Shaft and Snap Ring. I presume your machine is about 1978 which will have a Model number like 81-16KS01?. Either way, the part numbers remained the same for the next several years. Here's a snap shot of Toro's IPL covering the component parts- 

 

post-94-0-27670700-1436871070_thumb.gif  

Parts #33 & #34 are the suspects and the Toro Part nbrs are- 33  =  #102872 & 34 = 936125 if you need them.

 

It is a weak spot in the design, but ok as long as spare parts are available , like in the U.S. where you should have no problem obtaining them.

To overcome this design issue, I for one have modified it, by producing a shaft with a Shoulder formed where the Snap Ring goes and carries all the pressure-

post-94-0-92110600-1436871096_thumb.jpg

The inside carries a thick washer (not shown) and retained by a Socket Head Bolt to carry the pressure when releasing the PTO away from the Pressure Plate.

  

Edit - also noticed you need to fix the Roll Pin arrowed in this copied image as it is part of your problem-

post-94-0-61839200-1436882060_thumb.png

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Thanks again everyone for your quick and much appreciated information....

Got it all squared away on the clutch by following the above given directions...  

 

Now I'm finding that when it sits for a couple of days or so if won't start even when chocked... when I give it a quick shot of ether, away we go...

 

I'm thinking that it's got to be bleeding fuel down somehow? perhaps the lift/fuel pump? or maybe the carb?

 

Anyone have any thoughts or experience with this sort of issue?

 

Once it's started and run you can start it fine for a day but any longer than than that and it's a no go...

 

Thanks, behoof    :)

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Hi behoof. As you say, it could be the pump or even the fuel tap not sealing properly.

 

 I had the same problem with my C-125. I've fitted a priming bulb of a boat in the fuel line. Just one squeeze and it's away. :thumbs:

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mind dose the same if I leave it for to long I take spark plug out dribble a bit of fuel down the hole replace plug then away we go its a bit of a ball ace but I just think thank god its started lol

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Just read your description and viewed your pic of the problem again and I believe I now understand where the issue is?, but I can also be mistaken.

Suspect you could have a problem with the PTO Bearing shaft. It's the short stubby shaft that carries the Quick Release Pin.

On that shaft, there is what you will call a 'Snap Ring' in UK it is also known as a Circlip.

That Snap Ring carries All the Pressure that the PTO Control Lever applies to the PTO Clutch and pressure Pad friction material.

This is the only example I have on mine that is similar to show the Snap Ring in place (on an older 72 model)-

 

attachicon.gifPTO Shaft 72.jpg

 

That Snap Ring sits in a shallow groove in the Shaft and wears out the square edges of the groove and so the ring slips out when pressure is applied !.  

If this is your issue, you will need to replace the Shaft and Snap Ring. I presume your machine is about 1978 which will have a Model number like 81-16KS01?. Either way, the part numbers remained the same for the next several years. Here's a snap shot of Toro's IPL covering the component parts- 

 

attachicon.gif81-16ks801.GIF  

Parts #33 & #34 are the suspects and the Toro Part nbrs are- 33  =  #102872 & 34 = 936125 if you need them.

 

It is a weak spot in the design, but ok as long as spare parts are available , like in the U.S. where you should have no problem obtaining them.

To overcome this design issue, I for one have modified it, by producing a shaft with a Shoulder formed where the Snap Ring goes and carries all the pressure-

attachicon.gifDSC00712.JPG

The inside carries a thick washer (not shown) and retained by a Socket Head Bolt to carry the pressure when releasing the PTO away from the Pressure Plate.

  

Edit - also noticed you need to fix the Roll Pin arrowed in this copied image as it is part of your problem-

attachicon.gifPin.png

Still having issues with my new tractor... now it appears that the bearing just inside the outer snap-ring has failed... oh great right?  Anyway thanks again for the parts breakdown you posted in answer to my query... was wondering if you might have a full parts breakdown with the nomenclature list to go with it so when I go to a dealer I can better point out what I need?

 

Thanks in advance, behoof

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Thanks again everyone for your quick and much appreciated information....

Got it all squared away on the clutch by following the above given directions...  

 

Now I'm finding that when it sits for a couple of days or so if won't start even when chocked... when I give it a quick shot of ether, away we go...

 

I'm thinking that it's got to be bleeding fuel down somehow? perhaps the lift/fuel pump? or maybe the carb?

 

Anyone have any thoughts or experience with this sort of issue?

 

Once it's started and run you can start it fine for a day but any longer than than that and it's a no go...

 

Thanks, behoof    :)

Pleas try to refrain from using the ether on the Kohler, it is real easy to damage these engines by a back fire of starting fluid/ether. Use carb cleaner or a spritz bottle with gas instead, it will work the same and prevent possible damage to the engine. The fellow who started using and recommending starter fluid for small engines needs his exterior components adjusted. It would be the same as you using nitro fuel from a dragster to start your family car.

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