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Ian

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Ian last won the day on July 3 2021

Ian had the most liked content!

About Ian
 
 
  • Rank
    Advanced Member
  • Birthday 04/07/1972
 
Contact Methods
 
 
  • Website URL
    http://www.youtube.com/user/UkWheelHorseBloke
 
Profile Information
 
 
  • Gender
    Male
  • Location
    UK
  • Interests
    Wheel Horses and strange builds
 
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7,729 profile views
 
  1. Hi Ian hope you’re keeping well, I’m looking to come over to Hawkhurst as soon as to collect the Wheelhorse hub I left with you at your last workshop.

     

    I have recently left messages for you on the Wheelhorse forum but had no reply.

     

    Please respond ASAP as not having it will hold up my renovation.

     

    Rob (Willowbank@Tenterden)

     

     

  2. With the green side up, fold lines and the 4 screw holes were marked out.. A bit like this.. The two short folds were easy as they were straight folds.. My (now dismantled) metal folder couldn't handle the thickness of the steel, so the control panel cover (just realized, I've not actually told you that's what I was making, so I hope you'd guessed right?) was clamped to the lathe pulleys tilt thingy/ex Wheel Horse chassis using a length of solid square bar... Can a bar be square? A bit of hitting stick action.... Soon had the edges bent around.. Bending the curved parts was not quite so violent for the steel, but it did take longer.... It also involved a "Bending stick"... One of these in fact.. Take this part slowly and don't try to bend too much down at once or the steel will kink.. Slot the "Bending stick" on and push down slowly.. This is the first bend.. Third (I think) bend.. And the almost finished bend..er bend From this point on wards, I forgot to take any pic's of making the cover.. For some reason I took a pic of the heavy rain through the window instead The finished control panel cover... Mounting it to the lathe bench will come later.. Oh, here's part 2 of the vids.
  3. Afternoon/morning all, a bit more of this build for you.. A slight change of direction here as for no particular reason I decided to crack on with getting the control panel mounted.. Here it is.. And the underside... HHmmm... how am I going to mount something with only 4 screw holes that are at the ends of the tube like sticky up bits Well, here the bottom half of the answer.. The top half has a rather sturdy metal lamp shade on it!.. Not any longer HHhhhmmmm... So I need to fix one bolt to 4 screw holes!! Anything is possible with a bit of cardboard Marked out on a green steel shelf! Out with the grinder.. A slight thump to finish it off.. "Be gone, you sharp edges"! MMMmmmmm... Shiny
  4. How how does my new toy perform? Not bad at all It still needed a bit of hitting.. And wiggling! Back to the back and time to sort out this hinge problem.. A quick bit of marking out. Small drill.. A bigger drill... Don't you just hate it when this happens? So I finished it by hand with a step drill... very handy things A bit of trimming and a couple more holes and with it bolted on the hinge repair was done... Now I know this is steel on steel, but as I don't have to change "speeds by belt" that often there will be very little ware.. Whilst I was down that way, I bolted the "belt tension arm" back in place. The "beltey tiltey bit was fitted on.. Sorry about the naff pic. And this little collar stops it from moving side to side. Loads more to come, so tune back at some point for more..
  5. Now may be a good point to drop in Vid No 1
  6. Hi all, it's about time I put this lathe re-power thread up. I first mentioned it a long time ago in this This Thread . For some reason I did not take any photo's of the build, so all the pic's you see have been grabbed for video footage, which means sometimes the pic's are not as sharp as they could be... sorry.. Before I moved out of my old workshop, i stripped down the treadmill leaving only the parts I needed... The motor and all the wiring/circuit boards.. And the control panel.. A closer look at the motor. 1.25 HP, but 180 volts DC which means I have to use the electrical gubbings that powered it in the treadmill.. So the question is... How do I get power from this little ribbed pulley... To this big pulley on the lathe First lets make a mock motor with direction of travel, as it's much lighter than trying to hold the real thing in place.. The easiest place to mount it would be on the wall above the lathe, but making something to tension a drive belt could be awkward! Also mounting the "speed change pulleys" would be fun as it would have to sit somewhere in the catch tray.. Somewhere about here.. Despite the amount of space it would take up behind the lathe, I decided to go with the mounting system I made for the lathe years ago. Here's a view from the back when the lathe and I were still at the nursery workshop.. Thankfully I can make it a bit less "hangin out da back" or else I'd have to cut a hole through the wall in my new Workshack! It used to pivot on the back of the bench on this steel rod. The trouble was I'd cut one of the hinge brackets off to make the lathe bench easier to move to my new Workshack! Never mind. let's lighten it a bit and cut off an unneeded bit in the saw.. One broken blade later... But after some more of this.. It finally came off. Leaving this odd small bit of box sticking out.. Sooo, out a new tool came
  7. Thanks Alan, it's good to be back.. I'm not sure how crazy my builds will be, only smaller stuff these days.. But still fun to make Thanks Norm, yeah it has been a while, life has/had been on hold since Covid popped up! Hi Ray, don't be envious, have a go yourself.. I'm self taught, no training what so ever... Liking a challenge helps as well
  8. Grab a lump of ally.. Bung it in the lathe and face the end off. A bit of a trim down the side. More metal removed, the black pen stuff was to help me get the right shape.. Or near enough.. Almost there now.. Parted off. Then finished off... HHmmmm.. Shiny To fit the knob thingy I had to drill yet another hole.. Tap a thread in it. Ta Daaa... Almost.. Not sure about the thread showing.. A bit of ally tube soon had the looks sorted.. And finally fit the finished tool holder to the lathe.. I hope you all have enjoyed this little build, it was quite fun to make Of course..... This build comes with a video
  9. So, having created an odd shaped lump of metal with a hole through it, a few more holes were needed... Marking the holes out.. Drilled.. The with the aid of one of these.. I was able to fill the holes with bolts Me likey even more Next on the hit list was to make a handle so the holder could be clamped down tight.. Having a nut to fit the big bolt was handy, but a nut alone wasn't enough.. So in the lathe went a random "useful" bit of steel which was turned down and bored out.. To fit the nut most of the way in but still give plenty of gap to weld the nut on. A bit of weldy sparkly action.. Back in the lathe to turn the welds down. Chop the end off.. The cut a taper on the cut off end.
  10. Thanks Richard, it's good to be posting again, it's been far too long... Nigel mentioned yesterday that it's been a bit quiet on here, something about that strange place that's Farcebook! I should of built this tool holder a long time ago, it's such a handy thing So where was I? Oh yes.. about here. With both top and bottom bit's drilled and countersunk.... It was time to cut some threads in the middle section.. Top bolted down.. As was the base.. Before the bolts were welded in, I countersunk the holes a bit wider so I could get a good weld all around the bolt heads. A quick check to see how the cutting tools looked... Quite happy with that. A nice sturdy bolt was cut down and welded to a small square of steel, it will come in handy for clamping the holder to the carriage. In this pic you can also see the "block" has had the bolts welded up and turned flush on the lathe. The bolt with the big square head fit's like so.. The original "1 tool" tool holder won't be in use for much longer.. A quick test fit, me likey The big question was........... Had I got my measurements right and did the tip of a cutting tool end up in the right place???? Yep, that will do nicely
  11. Now for a errr... Interesting challenge.. How to cut a smallish square from that big slab! The best and quietest way I could think of was a bit "iffy", but it worked.. That looks very close!! But it clears, just.. Lot's of cutting and turning later, all three parts are the right size. A quick look at my plans... Or should that be rough scribble? And it was time to fix all three parts together... A single bolt kept it all in check.. So I could mark out and start drilling holes to put some bolts through. Here's the top drilled out.. And the base... A bit of countersinking was needed.. So the bolt heads would sit flush. More to follow later including a rather well edited if rather long video... Tune back for more later..
  12. Hi all, sorry for the lack of posts from me in...ooooo... quite a while! Life changed a great deal when Covid appeared and my Wife started working from home.... Spare time is something that is very very hard to come by! That's not to say I have not been busy in my little Workshack, it's finding Workshack time and the time to post anything anywhere that's been the problem.... Sooooo.. With my new Workshack finally (well, almost as they are never finished) and the lathe re-power done (I will update the Re-power thread), it was time to make something that my Southbend lathe has needed in a long time.. Yep a new tool holder that can hold more than one cutting tool at a time The said lathe in question.. To make the TH I needed three different size lumps of steel.. Here's the base part being cut to size. The middle part will be cut from this odd lump of steel that was coated in clear rubber, then bolted to a Volvo bulkhead! No idea what it did in the Volvo! The third and top bit will have to be cut from this rather big slab! While the middle part was being cut roughly to size.. It was filmed on an old phone that was rubber banded to a tripod! My faithful video camera had snuffed it you see.. The middle part being turned to size.. As my hands are not working that well these days the Power Crossfeed thingy I build has come in very handy and saved lots of hand ache.. The middle part done.. And plonked on the base.
  13. Ian

    Winter Project

    Bill and Ben are looking good mate, that's a cool wheel colour Not sure I could cope with doing all the prep on 2 hoods though!
  14. Ian

    Corona project

    A V8!!! Nah, stick a CX engine in it An interesting build mate, sometimes the best builds start off with no real plan, they evolve into something unique that's realy cool Remember what I used to say... "Throw it all in a big pile and work it out from there"
  15. Thanks Norm, it's getting there now... I have been busy sorting the "shed" side of things at the mo, a few more hours will have it sorted then I can start doing the "final sort" of the workshack. Thanks Alan, I'm looking forward to starting a proper (made out of metal) build or two... I have plenty of ideas but a few of then have to be built in a certain order, so I can er... build the next one.. No update this time, but have the latest shack video instead
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