One of the few pieces of metal which was not found as scrap was the grill and headlamp surround. Nothing of suitable thickness to hand but the Showman came to the rescue and obtained some cut to width alloy from a contact of his. Thanks Chris. A jig was made up from a thick sheet of board and coach bolts. Allowance was made when fitting these bolts for the thickness of the metal, either side and top and bottom, so that the correct outside width and height was obtained. The alloy strip was clamped to the bolts and bent around in stages. Two of the lower bolts not yet fitted in the photo's.
The front chassis cross member was made up from various metal and alloy pieces all bolted together and in turn to the chassis. As the front mounting bolts of the grill passed into a box section with no way of fitting nuts, a length of 1/4" stud was used instead which passed through the total width of the chassis leaving enough either side for nuts and washers. Cannot find photo's of this assembly at this stage.